Our Services
At SAICON Manufacturing Pvt. Ltd., we deliver end-to-end engineering and manufacturing services for the bulk material handling industry. Our strength lies in designing and building reliable systems for industries such as power, cement, steel, sugar, and process plants.
From feasibility assessment and detailed conveyor design to complete turnkey execution, SAICON combines technical expertise, advanced engineering tools, and decades of experience to deliver projects that ensure efficiency, safety, and long-term performance.
Our goal is to provide customized, cost-effective, and sustainable material handling solutions that simplify plant operations and maximize productivity.
Engineering Consulting
Core business is the design, and optimization, of complex overland conveyor systems. Everything we do, from in-house laboratory testing and software development, to commissioning and field measurements, has this single goal in mind. We strive to provide our clients with the latest in conveyor technology, resulting in a safe, reliable, and commercially competitive design.
We offer the following services:
- Conveyor System Design (Trough & Pipe Conveyors)
- Static & Dynamic Analysis
- Feasibility Studies & Route Optimization
- Data Acquisition / Field measurements / Forensic Engineering
- Finite Element Analysis (Pulleys, Belting, Turnovers, Transitions, etc)
- Discrete Element Analysis (Transfer Chutes, Bucket Wheel Reclaimers, etc)
Bidding Packages (Estimation & Specifications)
SAICON provides complete bidding and estimation services for contractors, consultants, and plant developers involved in bulk material handling projects. Our engineering team prepares detailed technical specifications, plant layouts, and cost breakdowns based on the client’s process requirements and site data.
We understand that accuracy during the bidding stage determines project success. Hence, our bidding packages include:
- Equipment design parameters and flow diagrams
- Conveyor and feeder sizing calculations
- Material handling routes and elevation plans
- Structural and mechanical component specifications
- Energy consumption and cost estimation sheets
This enables clients to submit competitive and technically sound bids. Whether for belt conveyors, bagasse handling systems, or ash conveyors, our estimates ensure precision and profitability.
Our experience across multiple industries helps us identify the most economical and efficient configurations while maintaining compliance with industry standards and project timelines.
Feasibility Studies
Before any major investment, SAICON performs feasibility studies to assess the practical and financial viability of proposed systems. Our engineering experts conduct thorough analyses covering:
- Material characteristics and bulk density
- Plant layout, terrain, and environmental conditions
- Loading, transfer, and discharge points
- Power requirements and maintenance planning
- Expected operational life and ROI assessment
These studies help clients evaluate various design options, compare alternatives, and select the most efficient conveyor or material handling configuration.
By combining technical insight with field data, SAICON ensures that every project begins on a strong foundation — reducing risk, avoiding design errors, and saving time and cost during execution.
We focus on long-term reliability and sustainability, ensuring that the selected solution supports smooth operations for coal, bagasse, ash, and other bulk materials.
Detailed Conveyor Designs
Design excellence is the backbone of SAICON’s reputation. Our detailed conveyor design service includes complete engineering support from concept to construction drawings. Using the latest 3D modeling and design software, our team produces precise, efficient, and customizable conveyor systems tailored to client requirements.
Our design process includes:
- Belt selection, tension, and power calculation
- Drive system design (motor, gearbox, pulley sizing)
- Structural frame and support design
- Conveyor routing and layout optimization
- Dust control and safety system integration
We ensure that each belt conveyor, screw feeder, or elevator meets the highest standards of performance, durability, and safety.
SAICON’s detailed engineering documentation helps clients reduce fabrication errors, shorten installation time, and guarantee smooth commissioning. Every drawing, model, and calculation is validated for load capacity, material flow rate, and energy efficiency.
Turnkey Material Handling Systems
SAICON specializes in turnkey solutions for bulk material handling projects, offering clients a single point of responsibility for design, manufacturing, supply, installation, and commissioning.
Our turnkey services include:
- Engineering design and system integration
- Fabrication of conveyors, feeders, elevators, and structures
- Electrical and control system integration
- Site installation, alignment, and testing
- Commissioning and operator training
From coal handling systems in thermal power plants to bagasse and ash handling systems in sugar and cement industries, SAICON delivers projects that are robust, efficient, and ready for long-term operation.
We focus on safety, environmental compliance, and performance optimization throughout the project lifecycle. Our dedicated team ensures that every turnkey solution is executed with precision, reliability, and on-time delivery — making SAICON a trusted partner for industrial automation and bulk material handling needs.
By offering total project ownership, we allow clients to save time, reduce coordination efforts, and receive guaranteed system performance from a single expert source.
Laboratory Testing
Developed a wide range of in-house test equipment. From belt troughability testing, to a temperature controlled variable frequency idler testing rig, to a wide range of different material testing equipment. If it’s part of a conveyor, we want to know everything we can about it! Research and development are key to advancing conveyor technology. Combined with a plethora of real world field measurements, completes the design circle from concept to finished system.